Flame spraying - what is it?

Flame spraying Summary

Flame spraying - what is it?

Flame spraying is the oldest method of thermal spray technology. Due to the fuel gas-oxygen flame as a heat source, only low-melting metals and alloys can be processed.

By using an acetylene-oxygen mixture, the temperature at the gun muzzle is around 3100 °C. The component temperature during the coating process is 180 °C and is significantly reduced by additional special cooling measures in order to avoid structural changes in the base material and distortion of the component.

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( everything about flame spraying in detail)

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What flame spraying methods are available?

flame spraying

Plasma spraying, wire flame spraying, arc wire spraying (Libo), powder flame spraying, high velocity oxy-fuel spraying (HVOF/HVAF) and arc wire spraying (Libo)

 open PDF here 

 ( everything about flame spraying in detail)

Differences between welding/spraying

Welding:

Mixing with base material

Syringes:

No mixing up,
but max. Diffusion zone

With all the advantages and disadvantages:

– Heat input
– Adhesive tensile strength
– Porosity
– Coating thickness
– Coating properties – Component load-bearing capacity

Which carrier gas is best suited for flame spraying

You normally need acetylene and oxygen for oxyfuel welding or flame cutting.

However, the special torch or torch gun is also important for this. I use it to manually decide how much of the metal powder to add and when.

Flame spraying the exhaust? This is important to note!

It is important that you have the right metal powder for the torch gun. During flame spraying, the whole thing is first made to glow before the metal powder is applied.flame spraying

Another advantage

We can secure the trust you place in us with an order by giving you a multifaceted insight into our company. We have a media presence that lets you take a look behind the scenes. You can find videos / photos and reports on YouTube, Instagram, Facebook and you can also listen to our podcast.

Does the aluminum tank have a leak? Whether it’s a crack in the tank or a leak – I will localize it and weld the classic car tank. Then check for leaks in the test. Are any other aluminum parts broken and in need of repair? Various welding techniques enable the restoration of major and minor damage to aluminum vehicle parts.

Use our request form and send us pictures of your problem.

Leave us a message or write to us with suitable pictures of your problem

Then use our request form and send us pictures of your classic car problem.

Is the frame cracked, does the aluminum tank have a leak? Whether it’s a crack in the tank or a leak – I will localize it and weld the classic car tank. Then check for leaks in the test. Are any other aluminum parts broken and in need of repair? Various welding techniques enable the restoration of major and minor damage to aluminum vehicle parts.

Get to know me and my working methods so that you can see the quality and tidiness for yourself. Screwdrivers and tinkerers can learn valuable things here and of course it never gets boring. Become part of the community!

… and enjoy tinkering with the old machines! Get your parts delivered reliably and never again have trouble with aluminum parts that need repair! We will be happy to help you with welding technology and find a solution for your classic car collector’s items. To be able to reinstall them in their original condition. Cast aluminum, stainless steel & steel welding. We are specialized in this field and have years of experience to help and advise you.

Welding an aluminum bicycle frame Icon

The classic car market has a lot to offer and we are keen to support your project. The wide range of classic cars are always exciting projects that we like to have on our welding table.

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